Cone crusher equipment works by allowing the stone to flow into the chamber. The chamber is then lined with the wear parts which as mantle and bowl liners. The coked chamber is surrounded by the stone drop are lined, crushing happens as the mantle's movement creates the abrasive and compressive forces to affect the stone liner and the bowl that causes the stone to break. Liners are made of manganese steel which is a particular kind of steel that offers great protection against scratching. In today's economic situation, cost basis is the primary factor in successfully managing any type of company and the costs of wear associated with cone crushers may be the primary cost center. This article will show you how to reduce wear prices by confronting the liner of the crusher. This isn't new for quarrying, however it has been proven extremely effective in a variety of situations. Liners are used in cone crushers as well as Shredder Wear PartsThe manganese content in the liner will be determined by the size of the stone being crushed. It could range from 12 to 23 percent. During the selection of this liner, it is recommended that you be sure to take extra precautions because the lack of manganese will not shield the liner from the cone crusher. The liner must not have too much manganese. This could lead to weakening of the liner, case failure and cracking. This is why everyone has to be extra cautious in selecting the most appropriate amount of manganese steel within the liner of your cone crusher. With the regular use of the manganese steel's crystal structure changes, it becomes denser. It happens when the stone which is going to be crushed is pushed against the cone crusher liner, and the liner is then forced to work harder. It is usually the manganese in green which starts at 250 Brinell, or 25 Rockwell. After a certain time of hardening, it will rise to the 660 Brinell (or 60 Rockwell). If you're looking for Shredder Wear Parts, Qimingcasting.com is the ideal choice. Important factors to be considered: There are various types of cone crusher liners to select from. They include coarse medium, fine, and coarse lines. Whether you are choosing any kind of liner to use with your cone crusher it is important to consider the following important aspects to extend its life span. These include: Health and Safety implications Most of the cone crushers' equipments, rough cast manganese lines are typically fitted to the assembly portion of the head and bent using the epoxy material which is commonly referred to as the crusher's back. The most common source of wear is the silica content of the crushed stone. Since new lines, cranes fittingters, downtime and cranes are expected to be involved, cost of wear could increase significantly. Hardfacing It is necessary to engage an expert contractor to guard the cone crusher liner in the beginning of work hardening. This is essential since the manganese liner can shrink or distort during the process, which can cause poor cone crusher fitting. The liners should be treated carefully to ensure the most effective outcomes. Qimingcasting is most trusted and well reputed manufacturer of crusher wear parts. Cost-related consequences The exposure to the backing compound was reduced since only the removal of cone crusher lines was needed per year, instead of every four. Restrictions to use It is possible to use hardfacing in certain situations typically in the case of cone crushers that is fitted with a narrow head. The opening hole of the crusher is just enough to permit the passage of 100 millimeter stones. It is possible to correct this by closing the portion of the crusher which opens to allow for the larger inlet, however this is not always possible. Applications for ancillary purpose They were also made with chrome carbide hardfacing material with 6mm thickness. These trays have been discovered to be virtually wear-free. For shaft applications, the hard-facing material did not prove to be very efficient across the entire length of the chute. By this way the lifespan of the liner is going to increase and will bring many benefits.
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